

I don’t have a suggestion for what you’re searching but my 2 cents are that maybe reconsider replacing OpenWRT routers with custom boxes. Generally speaking it’s a bad idea to mix a router with other purposes, especially if maintenance is such a big issue and the router connection is their only internet.
You may not like OpenWRT but it’s reliable, and devices that were designed to be a router are much more reliable for this purpose than a NAS box with an USB adapter.
Add the servers next to the router, sure. Maybe add a JetKVM Mini to the server to help with remote maintenance. But leave their routers alone IMHO.
I would go with a normal size PSU and mATX motherboard in the smallest PC case that will take 2x HDD bays and still have some decent airflow. Very easy to find and replace components.
If you want to spend more money and have the smallest possible case you can go for SFX PSU and mITX motherboard, but remember to allow for HDD cooling – I wouldn’t drop below 80mm for the cooling fan, and if you’re gonna use just one single fan be careful with the positioning, ideally it should be doing evac right next to the HDDs.